I love this hearty one‑dish meal that blends savory chili flavors with creamy macaroni—baked with melted cheese for ultimate comfort.
Why You’ll Love This Recipe
I find this casserole irresistible because it’s a flavorful mash‑up of chili and mac & cheese in a single pan. It’s budget‑friendly, easy to make on busy nights, and endlessly customizable—whether I add extra veggies, spice it up, or sprinkle crunchy toppings.
ingredients
(Here’s a tip: Check out the full list of ingredients and measurements in the recipe card below.)
- 
1 lb ground beef
 - 
2 cups cooked elbow macaroni
 - 
1 cup tomato sauce
 - 
½ cup beef broth
 - 
1 Tbsp mustard
 - 
1 Tbsp chili powder
 - 
½ cup shredded cheddar cheese
 - 
Optional: crushed crackers or crispy onions for topping
 
directions
- 
Preheat oven to 350 °F (175 °C).
 - 
In a skillet over medium heat, I brown the ground beef, breaking it into small pieces (5–6 minutes).
 - 
I drain any excess fat, then stir in cooked macaroni, tomato sauce, beef broth, mustard, and chili powder until well combined.
 - 
I pour the mixture into a greased 9×13‑inch casserole dish and spread it evenly.
 - 
I sprinkle cheddar cheese over the top.
 - 
Bake 20–25 minutes until cheese is bubbling and slightly golden.
 - 
Optional: during the last 5 minutes, I add crushed crackers or crispy onions for crunch.
 
Servings and timing
- 
Servings: 4
 - 
Prep time: ~15 minutes
 - 
Cook time: ~25 minutes
 - 
Total time: ~40 minutes
 
(If your source doesn’t list servings/times, this is a common average for recipes like this.)
storage/reheating
I store leftovers covered in the fridge for up to 3 days. To reheat, I warm individual servings in the microwave or bake at 350 °F until heated through. If it feels dry, I add a splash of beef broth before reheating.
Variations
- 
Lean or white meat: Use ground turkey or chicken instead of beef.
 - 
More veggies: Stir in diced bell pepper, corn, or beans.
 - 
Extra spice: Add jalapeños, cayenne, or use pepper‑jack cheese.
 - 
Vegetarian: Swap meat for lentils, beans, or plant‑based crumbles.
 - 
Coney dog twist: Add sliced hot dogs into the beef‑mac mix.
 
FAQs
### Can I use different pasta shapes?
Yes—I’ve used penne, shells, or rotini; just cook them al dente before baking.
Can I make this ahead of time?
Absolutely—I prepare it, cover, and refrigerate it unbaked. I bake it when I’m ready and may add a few extra minutes.
Does it freeze well?
Yes. I freeze the unbaked dish (wrapped tightly) for up to 2 months. After thawing overnight, I bake it as usual.
How do I make it spicier?
I stir in diced jalapeños, a pinch of cayenne, or swap cheddar for pepper‑jack cheese.
What’s the best cheese to use?
Sharp cheddar is my go-to, but Monterey Jack, Pepper Jack, or a cheese blend also melts wonderfully.
Conclusion
I find Coney Chili Mac Casserole to be the ultimate comfort food—simple, satisfying, and flexible enough for experimenting. Whether I’m feeding a family or meal-prepping, it hits the spot. Let this cozy casserole warm your home and your heart—enjoy!
Print
Coney Chili Mac Casserole
- Prep Time: 15 minutes
 - Cook Time: 25 minutes
 - Total Time: 40 minutes
 - Yield: 4 servings
 - Category: Main Dish
 - Method: Baking
 - Cuisine: American
 - Diet: Halal
 
Description
A hearty one-dish casserole that blends savory chili with creamy macaroni and melted cheese, perfect for comfort food cravings.
Ingredients
- 1 lb ground beef
 - 2 cups cooked elbow macaroni
 - 1 cup tomato sauce
 - ½ cup beef broth
 - 1 Tbsp mustard
 - 1 Tbsp chili powder
 - ½ cup shredded cheddar cheese
 - Optional: crushed crackers or crispy onions for topping
 
Instructions
- Preheat oven to 350 °F (175 °C).
 - In a skillet over medium heat, brown the ground beef, breaking it into small pieces (5–6 minutes).
 - Drain excess fat, then stir in cooked macaroni, tomato sauce, beef broth, mustard, and chili powder until well combined.
 - Pour the mixture into a greased 9×13‑inch casserole dish and spread evenly.
 - Sprinkle cheddar cheese over the top.
 - Bake 20–25 minutes until cheese is bubbling and slightly golden.
 - Optional: during the last 5 minutes, add crushed crackers or crispy onions for crunch.
 
Notes
- Store leftovers in the fridge for up to 3 days.
 - Reheat in microwave or oven at 350 °F, add broth if dry.
 - Customize with different proteins, veggies, or spice levels.
 - Can be made ahead and refrigerated before baking.
 - Freezes well for up to 2 months unbaked.
 
Nutrition
- Serving Size: 1/4 of casserole
 - Calories: 420
 - Sugar: 4g
 - Sodium: 680mg
 - Fat: 22g
 - Saturated Fat: 10g
 - Unsaturated Fat: 10g
 - Trans Fat: 0.5g
 - Carbohydrates: 28g
 - Fiber: 3g
 - Protein: 25g
 - Cholesterol: 70mg